JKP Masterbatch is an Indian company with expertise in the field of Color Masterbatch manufacturer and exporting. We are the leading Manufacturers, Exporters and Supplier of Color Masterbatch around the world .
The Color Masterbatch manufactured by us is extensively demanded by industry for use in a variety of applications of plastics industry. We an extensive range and variety of color masterbatch for almost every application in the plastics manufacturing industry.
Color masterbatches, also called colored plastic granules (dana), that are mostly used for manufacturing commodity plastics . Color masterbatch is composed of 2 main components: colorant and polymer-specific carrier resin. In some special formulations, it also contains processing additives such as zinc, oil, wax, etc. and/or fillers (usually calcium carbonate powder).
This type of masterbatch is widely used in almost every aspect of life with a wide range of applications, but have you ever considered how the manufacturers made them? To make color masterbatch, the first thing manufacturers need is of course, the raw materials.
The main raw material for making color masterbatch is pigment. Manufacturer will choose different pigments to produce various colors of masterbatch according to their customer’s needs. Other than that, they need carrier resins which act as a binding agent for the pigment particles and help evenly distribute them in the plastic product. Last but not least, fillers are added into the mixture to lower production cost as well as increase opacity and tinting strength of the final product.
Ingredient Of Color Masterbatch:
Color masterbatch is a concentrated mixture of pigments and/or additives encapsulated during a heat process into a carrier resin which is then cooled and cut into granules. Carrier resins for color concentrates are typically polyolefins, styrenics or engineering thermoplastics. The end result is a colored compound that can be used as an ingredient in the production of finished goods, providing consistent coloration while reducing manufacturing costs and simplify the coloring process.
One common use for color masterbatch is in the production of plastic pipe. Colorants can be added during the extrusion process to create pipes with consistent and vibrant colors that will not fade over time. This offers significant advantages over painted or coated pipes, which are subject to chipping, flaking, and fading. Adding color to pipe during extrusion also eliminates the need for a secondary operation, further reducing costs and increasing efficiency.
Application Of Color Masterbatch In Plastics Industries:
Color masterbatch can also be used to color textile fibers during the spinning process. This offers a number of advantages over traditional dyeing methods, including improved colorfastness and greater resistance to fading. It also allows for more consistent coloration throughout the length of the fabric. In some cases, it may even be possible to produce multi-colored fabrics using a single color masterbatch by varying the speed at which the fiber is drawn through the concentrated mixture.
Another common applications for color masterbatch is in injection molded plastics. In this case, the color concentrate is added directly to the molten plastic before it is injected into the mold cavity. This allows for very precise control over both the hue and intensity of the final product’s coloration. It also eliminates potential issues with uneven coloring that can occur when painting or coating injection molded plastics after they have cooled.
The manufacturing process begins with weighing and mixing all the ingredients together in a large industrial mixer. The mixture will be then fed into an extruder where it will be melted and mixed thoroughly under high temperature and pressure. After that, it will go through a cooling stage to solidify before being cut into small pellets or granules. These pellets or granules are then ready to be used in coloring plastics products. The use of color masterbatch has become increasingly popular in a wide range of industries due to its many benefits. Some of the key benefits of using color masterbatch include:
By using color masterbatch, manufacturers can achieve significant cost savings as it is much cheaper to produce than other methods of coloring plastics products. – Increased production efficiency: The manufacturing process of color masterbatch is much faster and easier than other methods, which leads to increased production efficiency. – Improved product quality: The use of color masterbatch provides an easy and consistent way to produce high quality colored plastic products. – Increased flexibility: Color masterbatch offers a great deal of flexibility in terms of the colors that can be achieved, making it perfect for businesses that need to produce products in a wide range of colors. As the world becomes increasingly reliant on plastic products, the demand for color masterbatch grows. Here is a look at the key ingredients in color masterbatch and the manufacturing process to produce this important product.
Color masterbatch consists of two main components: colorant and polymer-specific carrier resin. In some special formulations, it also contains processing additives such as zinc, oil, wax, etc. and/or fillers (usually calcium carbonate powder). This type of masterbatch is widely used in almost every aspect of life with a wide range of applications.
The first step in manufacturing color masterbatch is weighing and mixing all the ingredients together in a large industrial mixer. The mixture will be then fed into an extruder where it will be melted and mixed thoroughly under high temperature and pressure. After that, it will go through a cooling stage to solidify before being cut into small pellets or granules. These pellets or granules are then ready to be used in coloring plastics products.
The use of color masterbatch has become increasingly popular due to its many benefits which include cost savings, increased production efficiency, improved product quality, and increased flexibility. As the world continues to rely heavily on plastic products, the demand for color masterbatch will likely grow even more. This article brings you these knowledge. Masterbatches are a highly concentrated resin that are added to a wide range of colorant, making it easier for manufacturers to formulate the final products in different colors, and allowing the manufacturers to control the quality of their final products, to improve the mixability of the colors being used. However, before being added to the other ingredients, the masterbatches must be mixed with colorants, resulting in a final product that can be mixed with other ingredients.
