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Masterbatches
ADDITIVE MASTERBATCHES
AntiOxident Masterbatch
Antioxidants. Prevent thermal degradation and provide long term stability. Antioxidants help preserve the appearance and physical properties of polymers.
Anti Block
Anti-block Masterbatch reduce blocking at the surface of polymer films and other plastic articles to allow easier processing and handling. Blocking is related to slip, however, slip involves the sliding of two surfaces over each other, blocking is the adhesion of those surfaces.
Optical Brightener Masterbatch
Optical brightener Masterbatch is also called fluorescent whitening agents. These Masterbatches are added in polymers to reduce yellowing, improved whiteness, and to enhance the brightness of a product. Optical Brightener Masterbatch are often used to enhance the whiteness of plastics. This masterbatch has the capability of re- emitting blue light with absorption of ultraviolet radiation
UV Masterbatch
UV light can affect plastic in several ways, causing a chalky appearance, causing color change and even compromising the integrity of the material itself. Choosing the right UV package is therefore essential in creating optimal light stabilization; indeed, it may be one of the most important parameters in determining the service life of your product. UV Masterbatches that are suitable for PE, PP & Styrene applications
Slip Masterbatch
Slip agent masterbatches are able to modify the surface properties of a film and thus lower the friction between film layers and other surfaces. The slip agent migrates to the surface upon cooling to form a solid lubricating layer. This serves to reduce friction or adhesion between the contact surfaces
Clarifier Masterbatch
Clarifier Masterbatches improves cycle time, higher definition temperature, flexural modulus, stiffness & impact strength in PP. It also promotes faster crystallization. Clarifier Masterbatches are used for PP films used in packaging, PP Food & storage Containers, blow moulded bottles & also Injection moulded parts.
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Additive Masterbatches Grade- I
PRODUCT
POLYMER PROCESSING AID
MASTERBATCH
ANTISTATIC AGENT
MASTERBATCH
PRODUCT CODE
PA 01
PA 02
PRODUCT CODE
PA 01
PA 02
PRODUCT DESCRIPTION
MASTERBATCH BASED ON
FLUOROCARBON POLYMER
PROCESSING AID.
MASTERBATCH BASED ON HIGHLY PURE
ANTISTATIC AGENT (STEARATE TYPE)
CARRIER RESIN
PE
PE
% OF ACTIVE INGREDIENT
3%
10%
EFFECT OF MASTERBATCH
ELIMINATES MELT FRACTURE/SHARK SKIN
EFFECT OBSERVED DURING PRODUCTION
OF LLDPE RICH BLENDS OR 100% LLDPE
FILMS. DRIP LATERALS . ON NARROW DIE
GAPS (<1.5 mm).
PREVENTS THE STATIC CHARGE BUILD UP
DURING PROCESSING AND END USE OF
POLYETHYLENE PRODUCTS. STABILIZES
PE FOAM.
APPLICATIONS
100% LLDPE FILMS OR LLDPE RICH
BLEND FILMS. DRIP LATERALS.
PE FILMS. MOULDED ARTICLES. PE FOAM.
LET DOWN RATIO
DURING START-UP 2% FOR FIRST 30
MINUTES TILL THE MELT FRACTURE IS
ELIMINATED IN FILMS. DRIP LATERALS.
ETC. AFTERWARDS 0.5% TO 1%
OTHER ADVANTAGES OF PPA MASTERBATCH WHEN INCORPORATED ARE-
1) REDUCES DIE LIP BUILD UP
2) REDUCES PROCESSING TEMPERATURE
3) INCREASES THROUGH PUT
4) THE USE OF NARROW DIE GAP RESULTS IN A MORE STABLE BUBBLE AND TOUGHER FILM BECAUSE OF FASTER COOLING
OTHER ADVANTAGES OF PPA MASTERBATCH WHEN INCORPORATED ARE-
1) REDUCES DIE LIP BUILD UP
2) REDUCES PROCESSING TEMPERATURE
3) INCREASES THROUGH PUT
4) THE USE OF NARROW DIE GAP RESULTS IN A MORE STABLE BUBBLE AND TOUGHER FILM BECAUSE OF FASTER COOLING
3% TO 5% IN PE MOULDED ARTICLES.
2% TO 4% IN PE FILM.
5% TO 15% IN PE FOAM SHEETS.
PIPES. FILMS AS STABILIZING AGENT
STATIC ELECTRICITY WHICH IS GENERATED DURING HIGH SPEED PROCESSING OF PLASTICS CAN CAUSE
A) DUST ACCUMULATION ON PLASTICS END PRODUCT
B) ELECTRONIC STATIC DISCHARGE (ESD)
DAMAGING ELECTRONIC EQUIPMENTS BEING PACKED WITH SUCH PLASTICS ITEMS.
C) FIRE AND/OR EXPLOSION
2% TO 4% IN PE FILM.
5% TO 15% IN PE FOAM SHEETS.
PIPES. FILMS AS STABILIZING AGENT
STATIC ELECTRICITY WHICH IS GENERATED DURING HIGH SPEED PROCESSING OF PLASTICS CAN CAUSE
A) DUST ACCUMULATION ON PLASTICS END PRODUCT
B) ELECTRONIC STATIC DISCHARGE (ESD)
DAMAGING ELECTRONIC EQUIPMENTS BEING PACKED WITH SUCH PLASTICS ITEMS.
C) FIRE AND/OR EXPLOSION
FURTHER INFORMATION
PPA COATS THE DIE. THIS COATING CAN
GET ERODED FASTER IF MELT IS ABRASIVE
I.E. CONTAINING ANTIBLOCK. Ti02. ETC. IN
THAT CASE. HIGHER ADDITION LEVEL IS
RECOMMENDED
IN PE FOAM FILMS. SHEETS. PIPES. THE
ADDITIVE LEVEL DEPENDS UPON DENSITY
OF FOAM. LOWER DENSITY FOAM
REQUIRE HIGHER DOSAGE OF ANTISTATIC
AGENT MASTERBATCH TO STABILIZE THE
WEAK FOAMED CELL STRUCTURE.
OPTIMUM ANTISTATIC EFFECT IS
OBTAINED IF RELATIVE HUMIDITY IS
ABOVE 45%
Additive Masterbatches Grade- I
| PRODUCT | POLY WHITE ANTIFIBRILLATION MASTERBATCH | U.V. HALS |
|---|---|---|
| PRODUCT CODE | PA 01 | PA 02 |
| PRODUCT CODE | PA 01 | PA 02 |
| PRODUCT DESCRIPTION | MASTERBATCH BASED ON FLUOROCARBON POLYMER PROCESSING AID. | MASTERBATCH BASED ON HIGHLY PURE ANTISTATIC AGENT (STEARATE TYPE) |
| CARRIER RESIN | PE | PE |
| % OF ACTIVE INGREDIENT | 3% | 10% |
| EFFECT OF MASTERBATCH | ELIMINATES MELT FRACTURE/SHARK SKIN EFFECT OBSERVED DURING PRODUCTION OF LLDPE RICH BLENDS OR 100% LLDPE FILMS. DRIP LATERALS . ON NARROW DIE GAPS (<1.5 mm). | PREVENTS THE STATIC CHARGE BUILD UP DURING PROCESSING AND END USE OF POLYETHYLENE PRODUCTS. STABILIZES PE FOAM. |
| APPLICATIONS | 100% LLDPE FILMS OR LLDPE RICH BLEND FILMS. DRIP LATERALS. | PE FILMS. MOULDED ARTICLES. PE FOAM. |
| LET DOWN RATIO | DURING START-UP 2% FOR FIRST 30 MINUTES TILL THE MELT FRACTURE IS ELIMINATED IN FILMS. DRIP LATERALS. ETC. AFTERWARDS 0.5% TO 1% | 3% TO 5% IN PE MOULDED ARTICLES. 2% TO 4% IN PE FILM. 5% TO 15% IN PE FOAM SHEETS.PIPES. FILMS AS STABILIZING AGENT |
| OTHER ADVANTAGES OF PPA MASTERBATCH WHEN INCORPORATED ARE- | STATIC ELECTRICITY WHICH IS GENERATED DURING HIGH SPEED PROCESSING OF PLASTICS CAN CAUSE | |
| 1) REDUCES DIE LIP BUILD UP 2) REDUCES PROCESSING TEMPERATURE 3) INCREASES THROUGH PUT 4) THE USE OF NARROW DIE GAP RESULTS IN A MORE STABLE BUBBLE AND TOUGHER FILM BECAUSE OF FASTER COOLING |
A) DUST ACCUMULATION ON PLASTICS END PRODUCT B) ELECTRONIC STATIC DISCHARGE (ESD) DAMAGING ELECTRONIC EQUIPMENTS BEING PACKED WITH SUCH PLASTICS ITEMS. C) FIRE AND/OR EXPLOSION |
|
| FURTHER INFORMATION | PPA COATS THE DIE. THIS COATING CAN GET ERODED FASTER IF MELT IS ABRASIVE I.E. CONTAINING ANTIBLOCK. Ti02. ETC. IN THAT CASE. HIGHER ADDITION LEVEL IS RECOMMENDED | IN PE FOAM FILMS. SHEETS. PIPES. THE ADDITIVE LEVEL DEPENDS UPON DENSITY OF FOAM. LOWER DENSITY FOAM REQUIRE HIGHER DOSAGE OF ANTISTATIC AGENT MASTERBATCH TO STABILIZE THE WEAK FOAMED CELL STRUCTURE. OPTIMUM ANTISTATIC EFFECT IS OBTAINED IF RELATIVE HUMIDITY IS ABOVE 45% |
Additive Masterbatches Grade- II
PRODUCT
POLY WHITE ANTIFIBRILLATION
MASTERBATCH
U.V. HALS
PRODUCT CODE
PA 03
PA 04 & PA 08
PRODUCT CODE
MASTERBATCH CONTAINS FINE PARTICLE
SIZE CALCIUM CARBONATE AS AN
ANTIFIBRILLATION AGENT.
HINDERED AMINE LIGHT
STABILISER
CARRIER RESIN
PE
PE
% OF ACTIVE INGREDIENT
75-80%
10% & 20%
EFFECT OF MASTERBATCH
PR HDPE TAPES USED TO MAKE WOVEN
SACKS. TARPAULINS. FIBC. ETC
EXTRUDED AND MOULDED
PRODUCTS LIKE FILM. TAPES
APPLICATIONS
ELIMINATES MELT FRACTURE/SHARK SKIN
EFFECT OBSERVED DURING PRODUCTION
OF LLDPE RICH BLENDS OR 100% LLDPE
FILMS. DRIP LATERALS . ON NARROW DIE
GAPS (<1.5 mm).
PREVENTS THE STATIC CHARGE BUILD UP
DURING PROCESSING AND END USE OF
POLYETHYLENE PRODUCTS. STABILIZES
PE FOAM.
LET DOWN RATIO
5% TO 10%
PP REQUIRES MORE QUANTITY TO STOP
FIBRILLATION. HDPE REQUIRES LESS
QUANTITY TO STOP FIBRILLATION. IT IS
NOT RECOMMENDED TO ADD MORE THAN
5% AS IT LEADS TO WEAR AND TEAR OF
EXTRUDER. DROP IN TENACITY AND
ELONGATION VALUES OF TAPES PRODUCED.
1% to 4%
(DEPEND UPON THE GEOGRAPHIC LOCATION)
FURTHER INFORMATION
PROVIDES STIFFNESS TO THE FABRIC
PROVIDES DELUSTERING EFFECT TO THE
FABRIC. IMPROVES PRINTING INK ADHESION.
PREVENTS SLIPPAGE OF FABRIC ON
STICHING MACHINE RESULTING INTO TIGHT STITCHING.
THIS MASTER BATCH
CONTAINS A HIGH
PERFORMANCE U.V
STABILISER WITH HIGH
STABILITY AND GOOD
EXTRACTION RESISTANCE
AND PROVIDES EXCELLENT
U.V. STABILITY WHICH
PREVENTS DISCOLOURISATION
DECOMPOSITION IN THIN
SECTIONS IN EXTRUDED AND
MOULDED PRODUCTS. LIKE FILMS.
TAPES ETC.. DURING THEIR
SERVICE LIFE EVEN AT
LOWER ADDITION LEVELS.
Additive Masterbatches Grade- II
| PRODUCT | POLY WHITE ANTIFIBRILLATION MASTERBATCH | U.V. HALS |
|---|---|---|
| PRODUCT CODE | PA 03 | PA 04 & PA 08 |
| PRODUCT CODE | MASTERBATCH CONTAINS FINE PARTICLE SIZE CALCIUM CARBONATE AS AN ANTIFIBRILLATION AGENT. | HINDERED AMINE LIGHT STABILISER |
| CARRIER RESIN | PE | PE |
| % OF ACTIVE INGREDIENT | 75-80% | 10% & 20% |
| EFFECT OF MASTERBATCH | PR HDPE TAPES USED TO MAKE WOVEN SACKS. TARPAULINS. FIBC. ETC | EXTRUDED AND MOULDED PRODUCTS LIKE FILM. TAPES |
| APPLICATIONS | ELIMINATES MELT FRACTURE/SHARK SKIN EFFECT OBSERVED DURING PRODUCTION OF LLDPE RICH BLENDS OR 100% LLDPE FILMS. DRIP LATERALS . ON NARROW DIE GAPS (<1.5 mm). | PREVENTS THE STATIC CHARGE BUILD UP DURING PROCESSING AND END USE OF POLYETHYLENE PRODUCTS. STABILIZES PE FOAM. |
| LET DOWN RATIO | 5% TO 10% PP REQUIRES MORE QUANTITY TO STOP FIBRILLATION. HDPE REQUIRES LESS QUANTITY TO STOP FIBRILLATION. IT IS NOT RECOMMENDED TO ADD MORE THAN 5% AS IT LEADS TO WEAR AND TEAR OF EXTRUDER. DROP IN TENACITY AND ELONGATION VALUES OF TAPES PRODUCED. | 1% to 4% (DEPEND UPON THE GEOGRAPHIC LOCATION) |
| FURTHER INFORMATION | PROVIDES STIFFNESS TO THE FABRIC PROVIDES DELUSTERING EFFECT TO THE FABRIC. IMPROVES PRINTING INK ADHESION. PREVENTS SLIPPAGE OF FABRIC ON STICHING MACHINE RESULTING INTO TIGHT STITCHING. | THIS MASTER BATCH CONTAINS A HIGH PERFORMANCE U.V STABILISER WITH HIGH STABILITY AND GOOD EXTRACTION RESISTANCE AND PROVIDES EXCELLENT U.V. STABILITY WHICH PREVENTS DISCOLOURISATION DECOMPOSITION IN THIN SECTIONS IN EXTRUDED AND MOULDED PRODUCTS. LIKE FILMS. TAPES ETC.. DURING THEIR SERVICE LIFE EVEN AT LOWER ADDITION LEVELS. |
Additive Masterbatches Grade- III
PRODUCT
OPTICAL BRIGHTNER MASTERBATCH
SLIP ADDITIVE
MASTERBATCH
NUCLEATING AGENT
MASTERBATCH
PRODUCT CODE
PA 05
PA 06
PA 09
PRODUCT DESCRIPTION
O.B.
MASTERBATCH BASED ON
HIGHLY PURE ERUCAMIDE SLIP
ADDITIVE.
MASTERBATCH CONTAINS
THIRD GENERATION
SORBITOL DERIVATIVE
NUCLEATING AGENT
CARRIER RESIN
PE
PE
PP
% OF ACTIVE INGREDIENT
1%
10%
10%
EFFECT OF MASTERBATCH
OPTICAL BRIGHTENER FUNCTION
BY ABSORBING UV RADIATION
AND REMITTING BLUE LIGHT IN
THE PRESENCE OF A WHITE PIGMENT SUCH AS Ti02
REDUCES COEFFICIENT OF
FRICTION OF PE FILM MAKING
THE FILM SURFACE VERY
SMOOTH
NUCLEATING AGENT
ENHANCES THE CLARITY OF
POLYPROPYLENE PRODUCTS.
APPLICATIONS
EXTRUDED AND MOULDED PRODUCT.
LDPE, LLDPE FILMS TO BE
USED ON FFS MACHINES
POLYPROPYLENE BASED
END PRODUCTS SUCH AS
DISPOSABLE SYRINGES.
FILMS. CONTAINERS.
BUCKETS. JUGS. BOTTLES.
ETC.
LET DOWN RATIO
0.3% to 0.5%
0.5% TO 1.5%
1% TO 3%
FURTHER INFORMATION
THIS MASTER BATCH
IMPARTS OPTICAL
BRIGHTNESS TO EXTRUDED
MOULDED PRODUCTS AND
ARE PARTICULARLY
SUITABLE FOR CLEAR AND
WHITE OPAQUE FILMS
PARTICULARY SUITABLE
FOR IMPROVING THE
BRIGHTNESS AND LUSTRE
OF PE. FILMS AND PP
ERUCAMIDE IS PREFERRED
OVER OLEAMIDE SLIP
ADDITIVE BECAUSE
A) SLOW MIGRATING HENCE DOES NOT AFFECT SUBSEQUENT PRINTING AND SEALING OPERATIONS.
B) LOW VOLATILITY HENCE LOW AMIDE LOSS DURING PROCESSING. CAN WITHSTAND HIGHER PROCESSING TEMPERATURES.
C) DOES NOT AFFECT BOND STRENGTH WHEN USED IN MULTILAYER LAMINATION FILM IN ONE OF THE LAYERS.
A) SLOW MIGRATING HENCE DOES NOT AFFECT SUBSEQUENT PRINTING AND SEALING OPERATIONS.
B) LOW VOLATILITY HENCE LOW AMIDE LOSS DURING PROCESSING. CAN WITHSTAND HIGHER PROCESSING TEMPERATURES.
C) DOES NOT AFFECT BOND STRENGTH WHEN USED IN MULTILAYER LAMINATION FILM IN ONE OF THE LAYERS.
RANDOM PPCP REQUIRES
MINIMUM QUANTITY.
PP HOMOPOLYMER
REQUIRES MORE QUANTITY
– THICKER PRODUCTS REQUIRE MORE QUANTITY.
– NUCLEATING AGENT PROVIDE LARGE NUMBER OF NUCLEATING SITES WHICH RESULTS IN FORMATION OF MANY SMALL SIZE SPHERULITES INCREASING CLARITY BY TRANSMISSION OF MORE LIGHT. DURING INJECTION MOULDING. CYCLE TIME CAN BE REDUCED BY REDUCING COOLING TIME. PP CONTAINING ABOVE NUCLEATING AGENT IS RECOMMENDED TO BE PROCESSED AT A MELT TEMPERATURE OF 230° -240°C AND WITH MAXIMUM BACK PRESSURE IN THE INJECTION MOULDING MACHINE. OTHER ADVAN
-TAGES OF NUCLEATING AGENT
– STIFFNESS IMPROVEMENT
– IMPROVEMENT IN STRESS CRACK RESISTANCE
– THICKER PRODUCTS REQUIRE MORE QUANTITY.
– NUCLEATING AGENT PROVIDE LARGE NUMBER OF NUCLEATING SITES WHICH RESULTS IN FORMATION OF MANY SMALL SIZE SPHERULITES INCREASING CLARITY BY TRANSMISSION OF MORE LIGHT. DURING INJECTION MOULDING. CYCLE TIME CAN BE REDUCED BY REDUCING COOLING TIME. PP CONTAINING ABOVE NUCLEATING AGENT IS RECOMMENDED TO BE PROCESSED AT A MELT TEMPERATURE OF 230° -240°C AND WITH MAXIMUM BACK PRESSURE IN THE INJECTION MOULDING MACHINE. OTHER ADVAN
-TAGES OF NUCLEATING AGENT
– STIFFNESS IMPROVEMENT
– IMPROVEMENT IN STRESS CRACK RESISTANCE
Additive Masterbatches Grade- III
| PRODUCT | OPTICAL BRIGHTNER MASTERBATCH | SLIP ADDITIVE MASTERBATCH | NUCLEATING AGENT MASTERBATCH |
|---|---|---|---|
| PRODUCT CODE | PA 05 | PA 06 | PA 09 |
| PRODUCT DESCRIPTION | O.B. | MASTERBATCH BASED ON HIGHLY PURE ERUCAMIDE SLIP ADDITIVE. | MASTERBATCH CONTAINS THIRD GENERATION SORBITOL DERIVATIVE NUCLEATING AGENT |
| CARRIER RESIN | PE | PE | PP |
| % OF ACTIVE INGREDIENT | 1% | 10% | 10% |
| EFFECT OF MASTERBATCH | OPTICAL BRIGHTENER FUNCTION BY ABSORBING UV RADIATION AND REMITTING BLUE LIGHT IN THE PRESENCE OF A WHITE PIGMENT SUCH AS Ti02 | REDUCES COEFFICIENT OF FRICTION OF PE FILM MAKING THE FILM SURFACE VERY SMOOTH | NUCLEATING AGENT ENHANCES THE CLARITY OF POLYPROPYLENE PRODUCTS. |
| APPLICATIONS | EXTRUDED AND MOULDED PRODUCT. | LDPE, LLDPE FILMS TO BE USED ON FFS MACHINES | POLYPROPYLENE BASED END PRODUCTS SUCH AS DISPOSABLE SYRINGES. FILMS. CONTAINERS. BUCKETS. JUGS. BOTTLES. ETC. |
| LET DOWN RATIO | 0.3% to 0.5% | 0.5% TO 1.5% | 1% TO 3% |
| FURTHER INFORMATION | THIS MASTER BATCH IMPARTS OPTICAL BRIGHTNESS TO EXTRUDED MOULDED PRODUCTS AND ARE PARTICULARLY SUITABLE FOR CLEAR AND WHITE OPAQUE FILMS PARTICULARY SUITABLE FOR IMPROVING THE BRIGHTNESS AND LUSTRE OF PE. FILMS AND PP | ERUCAMIDE IS PREFERRED OVER OLEAMIDE SLIP ADDITIVE BECAUSE A) SLOW MIGRATING HENCE DOES NOT AFFECT SUBSEQUENT PRINTING AND SEALING OPERATIONS. B) LOW VOLATILITY HENCE LOW AMIDE LOSS DURING PROCESSING. CAN WITHSTAND HIGHER PROCESSING TEMPERATURES. C) DOES NOT AFFECT BOND STRENGTH WHEN USED IN MULTILAYER LAMINATION FILM IN ONE OF THE LAYERS. |
RANDOM PPCP REQUIRES MINIMUM QUANTITY. PP HOMOPOLYMER REQUIRES MORE QUANTITY – THICKER PRODUCTS REQUIRE MORE QUANTITY. – NUCLEATING AGENT PROVIDE LARGE NUMBER OF NUCLEATING SITES WHICH RESULTS IN FORMATION OF MANY SMALL SIZE SPHERULITES INCREASING CLARITY BY TRANSMISSION OF MORE LIGHT. DURING INJECTION MOULDING. CYCLE TIME CAN BE REDUCED BY REDUCING COOLING TIME. PP CONTAINING ABOVE NUCLEATING AGENT IS RECOMMENDED TO BE PROCESSED AT A MELT TEMPERATURE OF 230° -240°C AND WITH MAXIMUM BACK PRESSURE IN THE INJECTION MOULDING MACHINE. OTHER ADVAN -TAGES OF NUCLEATING AGENT – STIFFNESS IMPROVEMENT – IMPROVEMENT IN STRESS CRACK RESISTANCE |
